Leadership Talk Series

Presentation topic:

Risk Advisory at Manufacturing Industry

Mr. Somnath Banerjee

Partner- Risk Advisory, Deloitte India

Date: 4th-May-2024

Presentation Summary:

  • Risk Mitigation by navigating talents obstacle
  • Smart factory and the journey towards industrial metaverse
  • Supply chain Digitalization for enhanced performance and resilience
  • Aftermarket services as a potential differentiator
  • Product electrification and de-carbonization

The 18th batch of PGPEX VLM at IIM Calcutta, had the privilege of hosting Mr. Somnath Banerjee, a Partner at Deloitte India. In his presentation, Mr. Somnath highlighted the omnipresence of risk and stressed the importance of anticipating and mitigating risks proactively to address industry challenges effectively. He emphasized the significance of managing risks in crucial areas such as talent management, advancements in smart factories, digitization of supply chains, leveraging aftermarket services, and addressing challenges in electricity production and decarbonization. He also emphasized the role of Gen AI in effectively mitigating these risks.

Presentation topic:

Manufacturing Digitalisation on Digital Twins and Impact on sustainability

Mr. Pawan

CEO and Director of Sparrow Risk Management

Date: 21st-June-2024

Presentation Summary:

  • Importance of Process Mapping, Value stream mapping for Process optimization and digitization
  • Vital role of Digital Twins in transforming manufacturing processes
  • Measuring greenhouse gas emissions for sustainable manufacturing
  • Cultural Shift is vital for digital transformation
  • Customised approach to leapfrog to 4.0 and beyond

Mr. Pawan, CEO and Founder of Sparrow RMS and Infinity, highlighted on process optimization & digitalization during the second session of the 'Launchpad' Leadership talk series at IIM-Calcutta. He explained that the first step towards optimization is to understand the process, beginning with the P&ID, then moving on to the Process Flow Diagram (PFD), Value Stream Mapping, and real-time data mapping. Moreover, he pointed out that the risk associated with data is determined by the complexity involved. His insights into leveraging historical data and experiences to train AI models were particularly illuminating. He stressed on the vital role of Digital Twins in transforming manufacturing processes, sharing several significant use cases. He also stressed that optimization begins with a modern technological mindset and emphasized the importance of measuring greenhouse gas emissions for sustainability in manufacturing.

Presentation topic:

‘Riding the wave- the Art of Possible- Focus on Manufacturing’

Mr. Prakash Ramanathan

Head- Emerging Verticals, Siemens

Date: 29th-June-2024

Presentation Summary:

  • Industry has shifted from mass production to mass personalisation.
  • There has been a transformation from standard plants, to automated factories to smart intelligent factories.
  • Digital twins are like protypes that help testing before constructing.
  • We must leverage Data from plants to solve manufacturing problems and addressing the issues of growing theft

His insights into the shift from mass production to mass personalization and the transformation of standard plants into automated, intelligent smart factories were incredibly valuable. Mr Prakash's emphasis on leveraging data from plants to solve manufacturing problems and addressing the issues of growing cyber theft was particularly impactful. His discussion on digital twins and their role in process validation before construction was encouraging. We also appreciated his exploration of additive manufacturing through 3D printing technologies, his comparison of the status quo with future changes, and his analysis of today's challenges versus tomorrow’s.
Furthermore, his insights into the skill gap in the manufacturing sector and how technology can help bridge this gap were very informative.

Presentation topic:

Understanding Business Dynamics, Change Management and Future preparedness

Mr. Sudhir Dasamantharao

Senior Director & Head, GBS APAC, Boston Scientific

Date: 05th-July-2024

Presentation Summary:

  • Differentiated the Pharmaceutical Industry and Medical Equipment Industry
  • Vitality of healthcare devices
  • Organizational culture types - analogies with Sand, Pebbles and Rock
  • ABCDE Approach - Agile, Be proactive, Curious, Diligent, and Extremely positive—as a framework for becoming a capable manager.
  • Change Management is crucial to implementing any disruptive technologies

Mr.Sudhir highlighted the importance of comprehending organizational dynamics and illustrated different types of organizational cultures using the analogies of rock, pebble, and sand. He stressed the need for individuals to adapt based on their organization's culture. His insights into the significance of business acumen for visionary leadership were profound, emphasizing the necessity of financial literacy, internal functional understanding, and a solid grasp of economics and politics.
His perspectives on change management and future preparedness provided valuable guidance on the mindset a leader should adopt.

Presentation topic:

Lean Production with Lean Data

Mr. Navin AP

General Manager – Project Management, Bosh Engineering and Production Services, Bosch

Date: 10th-July-2024

Presentation Summary:

  • "Takt", "Flow," and "Rhythm" represented synchronized production pace, smoothness and consistency to help create a more efficient manufacturing system.
  • lean manufacturing focuses on eliminating non-value-adding operations, equipment, and resources, emphasizing the identification of waste within the value stream and its minimization through lean approaches.
  • Implementing lean practices in manufacturing and logistics in real-world scenarios.

Mr.Navin AP began his session by highlighting how Bosch, a company with over 102 years of history in innovating products and solutions to enhance quality of life, started its first office in Calcutta and now has a state-of-the-art smart campus in Adugodi, Karnataka. The session delved deeper into how lean manufacturing focuses on eliminating non-value-adding operations, equipment, and resources, emphasizing the identification of waste within the value stream and its minimization through lean approaches.
Mr. Navin brought attention to the importance of getting things right the first time, especially in an era where the world is rapidly transitioning to digital. His session provided further insights into implementing lean practices in manufacturing and logistics in real-world scenarios. He emphasized to implement Lean Classic first, progress to Lean Digital and then advance to Lean 4.0.
As a cohort from the manufacturing background, the cohort found it exciting to witness the evolution of IoT in smart manufacturing.

Presentation topic:

Integrated Risk Management in Supply Chain

Mr. Devarajan Iyengar

Head, Rapid Deployment Team - APAC, Bayer

Date: 13th-July-2024

Presentation Summary:

  • Integrated Risk Management (IRM) in a holistic approach focusing on supplier risk with third party oversight (TPO) as an enabler for risk monitoring
  • Organizations can operationalize IRM with a ONE Team approach without functional silos with Dynamic Shared Ownership (DSO) cycle
  • IRM needs segmented risk profiling prioritizing business impact linked risk mitigation levers- Building High strategic relationship with Suppliers who have high Business Impact with lower risk.
  • leverage cross functional expertise’s & align sourcing strategies

Mr. Devarajan shared valuable insights on navigating the VUCA (Volatility, Uncertainty, Complexity, Ambiguity) environment in procurement and supply chain management, emphasizing the importance of integrated risk management with a focus on supplier risk and third-party oversight. He highlighted the significance of cross-functional collaboration through the ONE Team approach, which eliminates functional silos and enhances supply chain resilience.
Mr. Devarajan's discussion on identifying innovative technologies and sustainable practices within the supply base underscored the role of innovation and sustainability in driving value and protecting the brand. His extensive experience at BAYER coupled with his engaging presentation style, provided us with practical insights and strategies to apply in our future careers.

Presentation topic:

‘Business Reinvention and Digital Transformation

Mr. Anurag Jain

Managing Director, Consulting & Strategy, Accenture Consulting

Date: 20th-July-2024

Presentation Summary:

  • Integrated enterprise transformation and the intertwining of engineering & services, and operations to unlock the potential of enterprises
  • Emphasized on digital Twins and the advantages of leveraging them
  • He shared his real-life projects and how they integrated an enterprise must strive to be.

Mr. Anurag’s perspectives about consulting, particularly his deep understanding of long-tail strategies and cross-functional expansion, were truly enlightening. The way he broke down complex concepts and provided actionable observations was both engaging and educational. His views on integrated enterprise transformation and the intertwining of engineering & services, and operations to unlock the potential of enterprises have sparked meaningful discussions within our cohort and provided us with valuable viewpoints to enhance our practices.
Mr. Anurag effectively used real-life examples to reinforce his viewpoints on how integrated an enterprise must strive to be. By showcasing how the mentioned technologies were put into use and resulted in positive outcomes, he demonstrated the practical impact and benefits of a well-coordinated enterprise approach.

Presentation topic:

Technology Consulting in Manufacturing

Mr. Abhijit Pal

Partner/ VP at Tech Mahindra Consulting and Global Head for Technology Strategy and Consulting

Date: 21st-July-2024

Presentation Summary:

  • Integrated enterprise transformation and the intertwining of engineering & services, and operations to unlock the potential of enterprises
  • Emphasized on digital Twins and the advantages of leveraging them
  • He shared his real-life projects and how they integrated an enterprise must strive to be.

Mr. Abhijit delivered a thorough overview of the rapidly evolving manufacturing industry, highlighting its shift towards a digitally driven landscape. He delved into key aspects of technology consulting for manufacturing, outlining the advantages of digital models and the application of ISA 95 architecture for various business models.
In addition, Abhijit provided crucial insights into the challenges commonly faced during digital transformation, such as IT/OT integration issues and bandwidth constraints, as well as the strategic priorities of CIOs in India. His expertise has substantially deepened our understanding and readiness to address these obstacles.

Presentation topic:

Trends in Next-Gen Manufacturing

Mr. Ujjal Ray

Principal Architect and Practice Lead, Tech Mahindra

Date: 21st-July-2024

Presentation Summary:

  • Implementation of Next-Generation disruptive technologies enhance the brand strength and gives an edge over competitors
  • Fourth Industrial revolution- Internet of Things (IoT) and Data Analytics are instrumental in reshaping the contemporary industrial landscape.
  • Smart technologies have enabled more efficient manufacturing processes and improved decision-making capabilities

Mr. Ujjal Ray shared his perspectives on the priorities essential for becoming a successful leader in the manufacturing sector. One particularly noteworthy insight emphasized the critical importance of implementing next-generation manufacturing systems that are highly responsive. He explained that such systems significantly enhance brand strength and customer perceived value by adapting swiftly to market demands and operational challenges.
Mr. Ujjal guided us through the intricacies of Industry 4.0, highlighting how the revolution brought about by the Internet of Things (IoT) and data analytics is reshaping the contemporary industrial landscape. He provided a comprehensive overview of how these technologies enable smarter, more efficient manufacturing processes and improve decision-making capabilities.

Presentation topic:

Technological Intervention in Renewable Sector

Mr. Kiran Nair

Chief Technology Officer, Adani Green Energy Limited

Date: 21st-July-2024

Presentation Summary:

  • Implementation of Next-Generation disruptive technologies enhance the brand strength and gives an edge over competitors
  • Fourth Industrial revolution- Internet of Things (IoT) and Data Analytics are instrumental in reshaping the contemporary industrial landscape.
  • Smart technologies have enabled more efficient manufacturing processes and improved decision-making capabilities

Mr. Kiran Nair provided profound insights into the renewable power scenario in India, discussing the complexities of energy consumption and the innovative applications of technologies such as microgrids and blockchain. He elaborated on the financial dynamics of Opex and Capex, strategies for achieving returns in the B2B sector, and the importance of staying close to the business to ensure relevance and impact. Additionally, Mr.Kiran highlighted the necessity of not altering processes unless there is a significant benefit to the end users.
He emphasized the critical role of solar power plants in our renewable energy future, addressing the challenges and opportunities in large-scale solar installations, the impact of interstate transmission charges on solar energy distribution, and innovative solutions for enhancing solar power efficiency. His observations on shifting user habits through product innovation and the value of no-cost proof of concepts were particularly interesting.